OUR KITCHEN RULES - HACCP Plan

Wednesday, 28 February 2018

RAW MEAT COLD STORES AND CUTTING PLANTS - ALLEGED SCANDAL



IS THE FOOD STANDARDS AGENCY’S ENFORCEMENT ACTION PROPORTIONATE TO THE RISK?
A lack of transparency and information forthcoming from the Food Standards Agency is fuelling speculation on the exact nature of the issues identified during recent audits of meat cutting plants and cold stores. When the concerns first came to light the information released from the FSA was limited to the fact that “they had uncovered serious non-compliance that related to a number of issues including concerns about procedures and processes around use by dates.” Since the communication no further clarification has been circulated which has catalysed the media into searching for whistle blowers and hypothesising that meat suppliers might have also been caught changing use by dates and country of origin labelling.

The requirement to label foods with a minimum durability (best before date) declaration is mandatory except for a few exemptions under Regulation (EC) No 1169/2011. Within the regulations, the date of minimum durability of a food is defined as the “date until which the food retains its specific properties when properly stored.” The best before date relates to the quality of the food and is not an indication of when the food becomes unsafe to eat.

The regulation then continues to state that “In the case of foods which, from a microbiological point of view, are highly perishable and are therefore likely after a short period to constitute an immediate danger to human health, the date of minimum durability shall be replaced by the “use by” date. After the “use by” date food shall be deemed to be unsafe.” Thus the use by date relates to the safety of food.

The terms “highly perishable” and “short period of time” are not defined within the regulation, which makes it problematic for both food producers and regulators to assess whether some types of food should be marked with a use by or a best before date. The responsibility of setting a durability date lies with the food business operator however the chosen durability chosen can be challenged by the enforcing authority.

With regard to the durability marking of raw meat, there are two schools of thought amongst food safety professionals. It is a well-known fact that raw meat is highly likely to be contaminated with bacteria which, if the shelf life is too long will have time to multiply. Therefore raw meat should have a use by date. However, a handful of food safety professionals argue that raw meat should be given a best before date and consequently they were mystified by the claim that any alleged non-compliance related to use by dates at all.

Most raw meat sold on the open market, is intended to be eaten only when it has been thoroughly cooked, although it has got to be said that there are a handful of meat establishments that have official approval for the production of speciality raw minced meat and raw meat preparations which are intended to be eaten less than thoroughly cooked. These establishments have to be able to prove that their products will not present a risk to health if served lightly cooked, for example pink burgers and they usually sell directly to catering outlets only. That aside, if standard raw meat cooking is undertaken correctly then any food poisoning bacteria present, should be eliminated or at the very least, be reduced to a safe level.

 But food poisoning bacteria are not the only microorganisms found on raw meat. The surface of meat is teeming with spoilage bacteria. Most food poisoning bacteria do not compete well with other microorganisms and consequently spoilage bacteria will proliferate thus controlling the growth of pathogens. Consequently the meat will noticeably spoil before food poisoning bacteria could reach a level that might compromise the safety of the meat. This hypothesis is the reasoning behind the belief by some food safety professionals that raw meat should be allotted a best before date. Obviously this supposition relies heavily on the competence of the person cooking the food and this might explain decisions made by food business operators and why use by dates are so commonly found on prepacked raw meat.

One major area of concern among food safety professional regarding pre-packed food arises when it is packed in a reduced Oxygen atmosphere, for example vacuum packed or food packed under a modified atmosphere. The potentially fatal food poisoning bacteria, Clostridium botulinum will happily grow under such conditions even when under refrigeration, producing a deadly toxin. For this reason guidance has been issued by the Food Standards Agency limiting the shelf life of chilled vacuum packaged foods etc. to a maximum of 10 days. However, Clostridium botulinum will not grow at temperatures below 3°C and the guidance expressly exempts foods that are held at such low temperatures. The majority of cutting plants and cold stores will be provided with walk in chiller units capable of maintaining temperatures at just above freezing and consequently if they vacuum pack the meat for cold storage, then their major issue with regard to durability will be to do with the quality of the product rather than the safety. The hazard of the growth of Clostridium botulinum only becomes a real issue when it leaves the control of the food business operator and the product is in the hands of the retailer or the final consumer. To reduce food waste, maybe the recommended 10 day shelf life clock should start ticking once the pre-packed meat is dispatched.

The durability labelling of raw meat can be seen to be a contentious issue and other nations in the developed world set a variety of standards. In the U.S.A food business operators are allowed to store vacuum packed raw meat for a maximum of 30 days if it is held at 5°C or below. However, perceived poor food safety standards in America are the subject of much media attention at the moment, so maybe they are not the best example to follow. In Australia vacuum packed raw meats are usually labelled with a best before date and can have a recommended shelf life of 3 to 6 weeks for beef and 2 to 5 weeks for lamb, dependent on whether the raw meat is a whole primal cut or sliced. The Australian guidance on choice of durability date labelling and recommended shelf life has been established by The Commonwealth Scientific and Industrial Research Organisation (CSIRO) which claims that “under normal circumstances of hygienic handling and storage, uncooked meat and meat products will be spoiled before an unacceptable food-safety risk arises.”

Reducing food waste is high on many a governments’ agenda and back in November 2017 the Waste and Resource Action Programme (WRAP) released a document entitled Labelling Guidance – Best Practice on Food Date Labelling and Storage Advice. The document carries the official logos of both The Food Standards Agency and The Department for Environment Food and Rural Affairs (DEFRA), although the document clearly states that “the content has not been endorsed by the organisations and individuals featured within it.”  

Although the guidance does bring a level of clarity to the durability labelling requirements, it does contain some ambiguity with regard to the labelling of raw meat. On one count it claims that a use by date is normally applied to raw (“fresh”) meat. However, it then goes on to ask the question in a decision tree scenario, “Is the food ready to eat (i.e. is intended by the producer or manufacturer for direct human consumption without the need for cooking or other processing, effective to reduce to an acceptable level or eliminate microorganisms of concern)?” On answering “no” to this question, the decision tree then asks “Could any microbiological hazard remain after the intended cooking or other processing?” As thorough cooking of raw meat will eliminate or reduce any food poisoning bacteria to safe levels, then the answer to this should be “No”, therefore raw meat should have a best before date.



The first vacuum packer was invented in the 1940’s and the technology started to be utilised by the food industry from the 1960’s onward.  Vacuum packaged raw meat has an excellent track record with regard to food safety and there have been no reported outbreaks of Botulism poisoning associated with the practice of the vacuum packaging of raw meat. However, available guidance from the Food Standards Agency clearly indicates that the policy stance is that raw meat, even though intended to be cooked must be allotted a “use by” date and if stored chilled in a reduced Oxygen atmosphere, then that “use by” date must not extend to more than 10 days from the date of packaging.
Maybe it is time that the Food Standards Agency reviewed the guidance that it uses as a base line for judging the degree of compliance with the food hygiene regulations.

Tuesday, 11 October 2016

Charcuterie HACCP Plans Delivered To A Food Business.

Earlier this year, we were contacted by a food business owner, who was struggling to convince his food safety officer, that his food safety management system would produce a safe product.

It wasn't that the Owner was doing anything wrong, it was more a case of the officer having a fear of the unknown, as she did not understand the products nor the science behind what made them safe.

The products in question were cured, fermented and air dried meats which were classified as ready to eat, although they had never received a heat treatment.

As the saying goes, "There are more ways to skin a cat" and indeed, there are also more ways of killing pathogenic bacteria than heat alone....

Fermented and air dried meats have been safely produced for centuries, particularly in regions where the climate is warmer than the UK. They could almost be classified as "Safe by Tradition"

The procedures being used by the food business owner were pretty much ideal for producing a safe product, however this needed to be justified in the HACCP plan.

And that is what we did. We didn't specifically change any of the processes, we merely described in the HACCP plan, how the processes controlled the risk.

Although this work was very specialised, don't forget, we have also prepared a generic HACCP plan which is ideal for catering establishment. Its is easy to use and is robust proof of Due Diligence It is entitled "Our Kitchen Rules" and is always available to purchase by emailing artisanfood.angel@gmail.com


Sunday, 13 March 2016

CHARCUTERIE - How should it be stored and displayed

Charcuterie Displayed at Ambient Temperatures

One common complaint that I hear from retailers of fermented and air dried meats is that when their local food safety officer pops his head in, he expects to see such products under chilled temperature control.

However, when visiting the continent it is typical to see such products displayed openly at ambient temperatures and nobody seems to bat an eyelid.

Are there different laws across Europe you might wonder. Well there are a few exceptions but generally speaking food safety law is pretty standard across the continent and is formulated by the EU commission with the intention of creating a level playing field for trade. 

Fermented and air dried meats are not native to the UK and therein lies the problem.

In countries where Charcuterie has been traditionally made for centuries, there is a deeper understanding of the physical and chemical qualities that result in a safe product.

Fermented meats such as salamis have a very low pH, creating an acidic environment within which pathogenic bacteria find it it hard to survive and grow. Salamis are also dried to some extent and this further inhibits the growth of bacteria as there is very little water available, and without an adequate supply of water bacteria cannot multiply.

Similarly, air dried meats such as Serrano or Prosciutto hams contain high levels of salt and have  minimal amounts of water available to promote the growth of pathogens.

In reality, the safety of these products rely heavily on dryness and the use of refrigerated storage might compromise safety, especially if condensation were to form on the surface of the meats. 

Generally speaking, most continental style air dried and fermented meats do not support the growth of pathogenic bacteria and this is why it is safe to store and display them at ambient temperatures.


Further information on artisan food safety is available here 
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Saturday, 12 March 2016

ARTISAN AND SPECIALITY FOOD PRODUCTION - FOOD SAFETY ESSENTIALS


http://www.amazon.co.uk/kindle/dp/B00K34H650/ref=rdr_kindle_ext_eos_detail

"ARTISAN & SPECIALITY FOOD PRODUCTION" explains the food safety essentials for the safe preparation of - JAM, CHUTNEY, VINEGAR PICKLES, FERMENTED PICKLES, CHEESE, FERMENTED SAUSAGES, BILTONG & JERKY, SALTED & SMOKED FISH, CEVICHE, FLAVOURED OILS and foods cooked SOUS VIDE. 
The book is ideally suited to both the novice and experienced Artisan or Speciality Food Producer. 
Essential food safety controls are simply explained in a way that does not require too much prior food safety knowledge. 
Everybody knows that temperature controls both the growth and survival of unwanted bacteria in food. That is why we cook food and why we keep food in the refrigerator. But there are other methods of controlling the growth and survival of micro-organisms too. 
What gives jam its extended shelf life? What makes salami safe to eat when the meat is still raw? How much salt should you use when preparing smoked fish? 
The physical controls that are discussed are salt, sugar, acidity, pH, moisture content and water activity. 
If you are contemplating starting a food business then "Artisan & Speciality Food Production" is an essential read for getting started. It can be used to inform the content of a documented food safety management system. These systems are frequently known as a Hazard Analysis Critical Control Point (HACCP) systems and are a legal requirement for all food producers in many countries.



Sunday, 1 November 2015

Keeping Food Safe - Continued

The most common technique used to make and keep food safe is temperature control. We all know excessive heat will kill most bacteria and we all prolong the shelf life of perishable foods by storing them in the refrigerator / freezer.

However, temperature control is not the only technique employed by food manufacturers when ensuring safety and durability. They may use one or more of the following controls either in addition to temperature control or sometimes as an alternative.


  1. Removing water from the food by drying it or by adding salt and / or sugar etc.
  2. Reducing the pH of the food by adding an acid or using natural fermentation techniques.
  3. Smoking the food.
  4. Using curing salts such as Sodium Nitrate and Sodium Nitrite.
  5. By using other chemical preservatives such as Sulphur Dioxide,Sorbates and Benzoates.
  6. Packing the food to exclude air or by replacing the air with a mix of inert gases.
When they use a combination of any of these techniques this is known in the trade as using "Hurdle Technology."

You can find out more about Artisan Food Safety here 





And an easy to use catering HACCP plan can be sourced by emailing 

artisanfood.angel@gmail.com

 



Saturday, 31 October 2015

Keeping Food Safe


Throughout history, man has endeavoured to find ways of making fresh food last longer by preventing it from becoming inedible or rancid. Whilst doing so they have inadvertently developed mechanisms that keep it safe too. Many of the methods used today were discovered accidentally many years ago, but with the advent of knowledge and technology food preservation has become a science in itself.

In today’s world we use various combinations of historical and modern technology to ensure that food is safe to eat. Before discussing the most common techniques there are a few facts about bacteria that you need to know:-

Most Bacteria Like
  1. A warm environment between 8°C and 60°C
  2. A certain degree of available moisture known as water activity
  3. A food source that is rich in nutrients, for example meat, fish, eggs, milk or starchy foods such as rice and pasta
  4. Plenty of time.

If all or some of the above are available then bacteria can multiply at an alarming rate. The number present can double in as little as 10 to 30 minutes, consequently it only take a few hours for one bacteria to multiply to more than one million.

Generally speaking, most modern day methods for keeping food safe rely upon taking bacteria out of their comfort zone by removing one or more of the environmental factors that they thrive on or by adding things that slow down their growth.
It must be noted that some of the controlling factors described below are not usually used in isolation, as this would result in foods that are unpleasant to eat at the levels described. They are purely mentioned to demonstrate the extremes of the controls required if they are to be used in isolation.

More information on Artisan Food Safety can be sourced here http://www.amazon.co.uk/kindle/dp/B00K34H650/ref=rdr_kindle_ext_eos_detail … … … … …



And the easy to use HACCP document Our Kitchen Rules is available to purchase by emailing 

artisanfood.angel@gmail.com 




Saturday, 3 October 2015

RAPID COOLING OF FOOD IS IMPORTANT TOO

You might well wonder why cooling food as quickly as possible is considered so 
important when considering food safety. After all, if you've cooked the food thoroughly then you should have killed all the bacteria that are present.

Generally speaking this is true, but there are a few crafty food borne bacteria that have the ability to protect themselves from harm when threatened with an environment that is to hot for them. When the food cools down again they can start to grow and in doing so produce food poisoning toxins.


To explain further, these types of bacteria, under normal conditions, reproduce by replicating their DNA, which they encapsulate within spores inside the bacteria themselves. They then release the spores which subsequently germinate into active bacteria. The spores created are resistant to heat and chemical attack and this cycle is known as sporulation. It is during sporulation, particularly when the spore is being released, that toxins are produced.
When heat is applied to food containing spore forming bacteria, the bacteria are automatically thrown into the sporulation cycle to ensure survival, thus many spores are created which then go on to survive any heat treatment. When the food cools down, they germinate and if conditions are favourable the cycle starts again and toxins are produced.

Consequently, a thoroughly cooked food is not always a safe food and other control measures are needed to keep it safe for longer. The main spore forming bacteria are:-

Bascillus Cereus
Found in foods that have been in contact with the soil or of vegetable origin e.g. rice.
Clostridium Perfringens
Widely distributed in the environment and foods, and forms part of the normal gut flora in man and animals.
Clostridium Botulinum
Found in foods that have beenin contact with the soil or of vegetable origin e.g. garlic, herbs etc.

Further information on food safety controls can be found in "Artisan & Speciality Food Production - Food Safety Essential" available via Amazon.



Information on cooling is also available in "Our Kitchen Rules" the generic catering HACCP plan, formulated by an experienced food safety officer, which is simple to use and an easy alternative to using "Safer Food Better Business"

It's available to purchase by emailing 

artisanfood.angel@gmail.com